Lightforce DRIVING LIGHT WIRING HARNESS User Manual download pdf

1. Remove the main ground wire from the negative battery terminal.

WARNING: This may result in loss of radio security code and clock settings. Please consult your owners manual

before disconnecting.

2. Install driving lights onto a suitable mounting surface.

3. Find a suitable place within the engine bay (example - inner guard) to mount the relay and fuse holder. Ensure that the

 yellow(+)andblack/yellow(-)ringterminalsreachtheappropriatebatteryterminals(PointAingure1)

4. Secureblack/yellowstripewirettedwithtongueterminaltobodyframeobtainingagoodearth.

5. Insert relay into base.

6. Mount the switch in a suitable position inside the cab.

7. Identifytheswitch(black/redwirewithabrownwireinsideasleeve).Locateagrommetthroughtherewallandpass

the switch wire through the pierced grommet to the switch location. NOTE: This section is not required if using the optional

radio controller unit.

8. To connect the switch wire inside the cab, strip 5mm off the ends of the insulation of the wires, then crimp a red terminal

 toeachendaspergure4.Pleasealsorefertonote1.

9. Connect the driving lights and route the insulated white (+) and black (-) sleeved wires to each of your installed Lightforce

driving lights. Ensure your cables do not touch the radiator or come in contact with any sharp edges.

10. Yourwiringharnessisfactoryttedwithwaterproofconnectors.SomeLightforcedrivinglightsarealsofactoryttedwith

 matchingconnectors,sointhiscaseplugtheconnectorstogether.HowevermostLightforcelightsaresuppliedwithying

 leads,andinthiscasetheconnectormustbeassembledandttednow:

- A pair of mating connectors is provided in the kit.

  - Identifythewiresfromthebackofthedrivinglights:XGTwillbeaplug,LanceStrikerBlitzwillhaveyingleads.

  - Refertogure2(Lockcrimpstoconnectorhousing).Cutandstrip5mmofinsulation.

- Feed the wires through the seal.

- Secure crimps to wires.

- HID Models ensure polarity is correct, Halogen lights are not polarity sensitive.

11. Secure all excess wire to the vehicle.

12. Connect the high beam control wire:

  - Usingamulti-meterortestlightndtheactivehighbeamswitchingwirelocatedonthebackoftheheadlight.Connect

   “TeeTap”connectorontothiswire,refertogure3.

- Two sizes of “Tee Taps” are supplied in the kit, the red one suits small gauge wires 0.5-1.0mm2, the blue one is for

heavy gauge wires 1.5-2.5mm2.

- Fit the switch wire to the “Tee Tap”, strip 5mm of the insulation from the brown wire (D) and crimp pink blade terminal

to the end. Plug it into the “Tee Tap”.

13. Connect the yellow ring terminal to the positive battery terminal.

14. Connect the black-wired ring terminal to the negative battery terminal then reconnect main ground (negative) wire to the

negative battery terminal.

15. Test.

DRIVING LIGHT HARNESS INSTRUCTIONS

LIGHTFORCEAUSTRALIAPTYLTD•28OrsmondStreet,HindmarshSA5007Australia•www.lightforce.com|email:[email protected]

Australia:Tel:0884400888|Fax:0883460504•Int’l:Tel:+61884400888|Fax:+61883460504

AlllogosandimagesaresubjecttorelevanttrademarkandcopyrightprotectionLIGHTFORCEPtyLtd|©October2012•Dataandspecicationscontainedmaybesubjecttochangewithoutnotice.

LIGHTFORCEAustraliaPtyLtdshallnotbeliablefordamage,malfunction,failureresultingfromaccident,misuse,misapplication,unauthorisedrepair,neglect,modication,unauthorisedornonstandardreplacementparts,

accessories,bulbs,batteriesorvoltageoroperationoftheproductbeyonditstechnicalandorenvironmentalspecication.

INSTRUCTION DATA

PRODUCT: DRIVING LIGHT HARNESS

VER: 2.2

DATE: OCTOBER 2012

1 2 3

Summary of Contents

Page 1 - INSTRUCTION DATA

1. Remove the main ground wire from the negative battery terminal.WARNING: This may result in loss of radio security code and clock settings. Please

Page 2 - Figure 1

LIGHTFORCEAUSTRALIAPTYLTD•28OrsmondStreet,HindmarshSA5007Australia•www.lightforce.com|email:[email protected]Australia:Tel:08

Page 3 - Figure 4

Figure 2Figure 3Positive (Red or Brown Wire) Observe Crimp Orientation Negative (Black Wire)LIGHTFORCEAUSTRALIAPTYLTD•28OrsmondStreet,Hindmars

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Lightforce DRIVING LIGHT WIRING HARNESS User Manual

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